When Stefanie and the kids moved into the house in September of last year (a month after I moved in), I confidently assured her that we would have Thanksgiving in our "new" kitchen. If not Thanksgiving, then certainly Christmas. Well, for a number of reasons, the primary one being my absurdly unbridled optimism, we are a little behind that sched

ule. We are hoping that I might make good on that for this Thanksgiving. Tonight, however, was a major step in the right direction.
We have been planning our concrete counters for a while. I got a quote the first month we moved in for $4500. So we decided to go the DIY (do it yourself) route. I actually was ready to begin in March, but we opted to focus on other things for a while. With summer all but gone, we decided to use my last 3 days to get going on the counters. In true optimistic fashion, I also made a mental list of ALL the other things I would do during those days, because, well, 3 days! I can knock these counters out in half that time. I got started with the first step of cleaning the garage. You can see here that my garage is actually clean, and the tables I built are level. Problem? This took all of day 1. You are looking at the finished product of an entire day of work. I actually finished unpackin

g that final four boxes still in our garage from our move 1 year ago (although we still have a lot of other boxes in our dining room).
2 days left. I got to work on the forms. This was my favorite part. Figuring out the size, making the forms, putting it all together. This is a picture of the form for our cooktop counter top. It is made with MDF, and the counter is poured upside-down. The bottom of the form will be the top of the counter. I cut 2 inch foam insulation into the shape of our cooktop. Just a tip, if you ever find yourself needing to cut foam insulation, don't use a handsaw! What a mess. The jigsaw is definately the ticket. After all the corners are caulked with silicone, I went to work on the rebar and wire mesh to give the concrete some support. Then I thought, "What will I do with the extra concrete from these two counters? I should have a good amount." So I started a third form fo

r our bathroom sink. That accounts for day 2 AND day 3.
We went away on Saturday and Sunday, but Monday night, I decided to pour starting at about 8 pm. I figured the cooler weather would be better for pouring concrete. I knew this would be a two-man job, so I asked my friend Don to come help me . We mixed, poured, vibrated, and smoothed all three counter tops before 10:30pm. This interesting tool Don holds is called a pencil vibrator. It gets all the air-bubbles out of the concrete. The only problem was that it got smoking hot and was hard to hold.
In 5 days, I will see how these turned out. I will post an update then. Out next step is to stain the counters a weathered dark brown and polish them with the diamond polisher. Full steam ahead!